Archive for the ‘Art Healan’ Category

Budget Time

Thursday, October 1st, 2009

My company’s fiscal year is based on the calendar year as many others are. So, customarily we start the budget planning process in October. It is a detailed process that all of my managers and business units participate in. We usually do a few iterations before it is finalized in mid December. Sound familiar? So here’s the question, after 2009, how do you plan for 2010? Everything we knew and could usually predict with some certainty in recent years went out the window in 2009. Where do you start to plan for the next year? Is it too early to plan for growth, if not, at what pace? What certainty can we count on when developing our plans? The simple fact is, for most of us, we don’t know enough at this stage in the recovery to forecast with certainty where our businesses will be, at least, through mid next year.

So what can be done to insure profitability, or least stability, until growth returns? Control and further reduce costs. Already been there, done that? You have cut staff, benefits, wages, renegotiated prices and terms with suppliers, cut services, slowed production, cut inventories, everything you can think of. Are you sure? How well do you manage your Enterprise wide Master Data Indirect Materials / Commodities spend? What? Everything you buy that supports your facilities and the build of your products. Most large manufactures manage direct material precisely but don’t have an organized approach to their full advantage throughout the Enterprise to strategically manage indirect materials. A solution, fully implemented, provides a number of benefits:

1. “Cleansed” data, eliminating duplication of the same item coded to several different part numbers.

2. Consistent pricing for each and every part / component verified to the OEM level with lead time and warranty information. Minimizing your need to buy spare parts / commodities from distributors or your build sources.

3. Enterprise-wide material management to the department level in every Manufacturing Operation.

4. A reuse or repurposing of excess inventory in Manufacturing Engineering.

5. Able to search inventory with standardized part naming conventions and in multiple languages.

Bottom-line, an aggressive Enterprise wide well executed strategy can and will save your company significant dollars in the first 12 months of implementation. That’s 2010 folks….

“What’s the difference?”

Monday, September 21st, 2009

I have worked for many years supporting major manufacturing clients with operations throughout the world. Often times it has been centered around product engineering support and product documentation. Everything from initial development, prototyping, testing, production, parts (production and after-market), operator and service documentation – soup to nuts. I have always been impressed by the great lengths companies go to ensuring that when the product is ready for market nothing has been left to chance. They know every part that is needed, whether custom built or purchased (supported by engineering drawings), the best price, lead time, how much inventory is needed, sourcing risks to consistent part numbering schema. Virtually every detail that needs to be done to get product successfully out the door and supported has been thought through numerous times.

As I have been working with indirect or non-production spare parts and commodities, I am equally surprised at how little thought of organization goes into the activities that supports the product build or even the facilities. Usually, I find that this whole issue is not dealt with in an organized fashion and is somewhat left to chance. All of the same thought that goes into product development should go into the manufacturing of the product. Why isn’t a Master Database of all indirect materials / commodities required for the Enterprise so the information can be commonly shared? With lead time, common pricing, warranty information, vendor or vendors, etc? First, no one individual owns the enterprise information across the different functional teams. Secondly, it is a decentralized task. Each individual manufacturing facility handles its own needs to get product out the door. In the meantime corporate purchasing is trying to support or at least get its arms around what the Enterprise needs.

By managing this spend consistently throughout the Enterprise, corporations can help ensure product gets out the door 24/7 and reduce their manufacturing cost substantially.